Mech. Motor Vehicle

Course Content :

Introduction to  the trade,  Occupational Safety  & Health, Systems of measurement,  Hand  &  Power  Tools,  Fasteners,  Cutting  tools,  Limits,  Fits  & Tolerances,  Drilling  machine,  Hand  Reamers,  Introduction  to  Heat  treatment, Introduction to Metallic and   Non-  metallic  Coatings,  Introduction  to  Welding Processes, Sheet metal works, Basic   electricity, Basic  electronics, Lathe,  Introduction to  Hydraulics,  Introduction  to  Pneumatics,  Maintenance, Introduction  to  computer basics, Introduction to Engine, Auto   Industry  in  India,  Diesel  Engine  Basics, Compression Ignition  engine components,  Spark Ignition engine  Components, Valves &  Valve  Trains,  Description  and  function  of  Crank  shaft  camshaft,  Description  and  function  of  the  fly  wheel  and  vibration  damper,  Engine  assembly,  Basic  cooling system  components,  Lubrication  system,  Turbo charger,  Ignition  system,  Basics  of Auto-  Electrician, Basic knowledge of  Batter y  (Maintenance,  repair, Inspection), All  types of CRDi Engines, Diesel Fuel Systems, Marine & Stationary Engine Introduction  to  Engine,  Auto  Industry  in  India,  Diesel  Engine  Basics,  Compression ignition  engine  components,  Spark  Ignition  engine,  Engine  Components,  Valves  & the fly wheel and vibration damper, Engine assembly, Basic cooling system components, Diesel Fuel Systems, Marine & Stationary Engine, Emission Control, starter motor circuit, Study of different major components & assemblies of heavy vehicle, Clutches & Manual Transmissions, Final Drive & Drive Shafts, Automatic Transmissions, Steering Systems, Suspension Systems, Wheels & Tyres -Wheel types & sizes, raking Systems , Antilock braking system & components, Study of Motor Vehicle act Rules & Regulation, Petrol Engine Basics, Intake & exhaust systems, Gasoline Fuel Systems, Introduction to Electronic fuel injection, Introduction to EFI Engine Management, Ignition principles, Charging system, Starting system, Lighting system, Heating Ventilation Air Conditioning, Airbags, Industrial training OR Project work preferably in cross sectored trades. Components of heavy vehicle. Transmission system:- clutch, adjusting clutch, types of clutch, manual transmission, automatic manual transmission, synchromesh gear box, final drive 4 wheel drive and all wheel drive. Automatic transmission:- planetary gear, electronic control transmission, hydraulic and pressure regulator. Steering system: - types of steering system and wheel alignment. Suspension system: - types of suspension, independent and air suspension. Wheels and tyres:- tyre types, construction and characteristics.

Braking system :- Principles and components of brake system, types of brake system, Disc and drum brake, antilock braking system.

Trouble shooting :- Trouble shooting practice in heavy vehicle, study of motor vehicle Acts, rules and regulation, license of driver, traffic rules and signals, tax insurance and duties of driver in case of accidents.

Petrol engine :- 4 Stroke, S.I engine components, intake and exhaust system, electronic fuel injection system, fuel and fuel supply system, carburettor, MPFI, electronic control unit, EFI sensors. Ignition system charging system starting system and lighting system. Heating ventilation and air conditioning, components of air conditioning. Horn and horn circuit, wiper, power windows, power door lock and automatic door lock circuit, car radio, cassette player, car videos, driving practice.

Skills Acquired :

On completion of the course the trainee becomes a mechanic for maintaining all diesel vehicles in various workshops. He shall be able to work on all vehicles, earth movers, stationary engines (industrial) and marine engines. He shall be able to work as an Engine Operator and Oilman on ships, trawlers and barges. He shall be able to work as Machine Operator in an Engine Workshop. He can handle repairs & maintenance of all types of engines. He will be able to work as Calibration Machine Operator for fuel systems of diesel engines.

Trouble shooting :

Trouble shooting practice in heavy vehicle, study of motor vehicle acts, rules and regulation, license of driver, traffic rules and signals, tax insurance and duties of driver in case of accidents.

In plant training :

Petrol engine : 4 stroke, S.I engine components, intake and exhaust system, electronic fuel injection system, fuel and fuel supply system, carburettor, MPFI, electronic control unit, EFI sensors. Ignition system charging system starting system and lighting system. Heating ventilation and air conditioning, components of air conditioning. Horn and horn circuit, wiper, power windows, power door lock and automatic door lock circuit, car radio, cassette player, car videos, Driving practice.

Options for employment are : Work as a Mechanic in any workshop/service centre; Work as a Driver.

Options for self-employment are : Start his own workshop/ Service Station, Spare Parts Shop, Tyre, Tube repair shop, Battery repair shop. Can work as an Auto electrician.